As global construction trends shift towards enhanced durability, energy efficiency, and architectural flexibility, the popularity of Stone Coated Metal Roof Tile-Grouper Tile has surged in both residential and industrial roofing projects. In this comprehensive guide, we will deep dive into the technology, specifications, competitive landscape, and real application cases of this advanced roofing material, with a special focus on the technical advantages and customization potential offered by Stone Coated Metal Roof Tile-Grouper Tile.
1. Industry Overview & Market Trends (2021-2024)
The global stone coated metal roof tile market has maintained robust annual growth, estimated at a CAGR of 7.2% between 2021 and 2024.
Demand in sectors like petrochemicals, metallurgy, commercial development, and eco-friendly housing has pushed companies to adopt products like Stone Coated Metal Roof Tile-Grouper Tile, which combine aesthetic appeal, longevity, and eco-performance. According to ResearchAndMarkets, the market size is projected to reach $3.7 billion by 2027, indicating strong momentum.
2. Product Introduction
Aesthetically Inspired, Technically Engineered: Stone Coated Metal Roof Tile-Grouper Tile
The Stone Coated Metal Roof Tile-Grouper Tile represents the pinnacle of roof innovation — blending galvanized steel, high-bond acrylic resin, and natural stone granules. The result is a product known for its resistance to weather, corrosion, and UV, yet lightweight and flexible enough for a variety of complex roofing structures.
3. Technical Parameters & Product Specifications
Parameter |
Stone Coated Metal Roof Tile-Grouper Tile |
Industry Standard |
Base Material |
High-Strength Galvanized Steel (G550, Z275, EN 10346) |
GI, GL, GLAM (ZN 180+) |
Coating Layer |
Acrylic Resin + Basalt Stone Granules |
Resin/Silicone + Mineral Aggregates |
Thickness |
0.40–0.53 mm (±0.01 mm) |
0.40–0.50 mm |
Tile Size |
1340 × 420 mm |
1320 × 420 mm |
Effective Coverage |
1200 × 370 mm (0.42㎡/tile) |
1200 × 360 mm |
Weight |
2.75 kg/tile |
2.9-3.2 kg/tile |
Color Fastness |
ΔE < 1.5 (ISO 105-A02) |
ΔE < 2.0 |
Service Life |
≥50 years |
35–45 years |
Fire Rating |
Class A (UL790/ASTM E108) |
Class B–A |
Environmental Compliance |
RoHS/REACH |
Optional |
Warranty |
30 years material, 5 years color |
15–20 years typical |
4. Manufacturing Process of Stone Coated Metal Roof Tile-Grouper Tile
Manufacture Flow Diagram:
1. Raw Coil Unwinding
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2. Galvanizing/Alu-Zinc Coating (EN 10346)
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3. CNC Sheet Cutting
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4. Press Molding (Precise Tile Profile)
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5. Primer Coating (Robotic Application, ISO 12944)
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6. Acrylic Resin Spraying
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7. Natural Stone Chip Spreading
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8. Curing Oven (200°C, 25 mins)
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9. Quality Inspection (ANSI/UL/EN/ISO)
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10. Packing & Shipping
Note: Every Stone Coated Metal Roof Tile-Grouper Tile undergoes triple material checks, including salt spray, bending, and crosscut adhesion as per ISO 9227.
5. Key Technical Advantages
- Superior Corrosion Resistance: G550+ zinc-aluminum steel exceeds 1500 hours in ISO 9227 salt spray tests.
- Color Longevity: Inorganic stone granules ensure ΔE < 1.5 for 10+ years (ISO 105-A02).
- Fire & Impact Ratings: Certified up to Class A (UL790, ASTM E108) and withstands hail up to 50mm, outperforming clay or bitumen roofs.
- Ultra-lightweight Design: ~2.75kg/tile minimizes roof structural loading, ideal for retrofits or lightweight substrates.
- Thermal & Acoustic Insulation: Air pockets between profiles reduce heat gain by up to 25% vs. bare metal (CEBTP Testing).
- CNC Precision: Each tile's geometry controlled, allowing leak-free overlaps on complex roofs.
- Eco-Friendly Manufacture: Low VOC coatings (EN 15804) and recyclable metallic core.
6. Application Scenarios & Use Cases
Application |
Key Advantage |
Typical Customers |
Notes |
Petrochemical Facilities |
Extreme corrosion resistance, fire safety |
SINOPEC, Shell, Chevron |
Passed 1500h salt spray (ISO 9227) |
Metallurgy Factories |
Thermal stability up to 120°C roof temp |
BHP Billiton, ArcelorMittal |
No color fade for 8 years |
Municipal Waterworks |
Zero leaching, RoHS/REACH certified |
Public Utility Groups |
Resists rust, safe for potable water buildings |
Eco-Housing Projects |
Lightweight, recyclable, low-maintenance |
GreenBuild, EcoHouse Networks |
40% less carbon footprint (LCA study) |
Tourism & Resorts |
Premium look, custom color/texture |
Hilton, Sunac Resorts |
Color matching to regional designs |
Case Study: Water Treatment Roof Retrofit, Singapore
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Project: Public reservoir waterworks, 4200㎡ roof replacement (2023)
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Solution: Stone Coated Metal Roof Tile-Grouper Tile (G550 AZ150, basalt finish, moss green)
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Why Chosen: 25-year no-rust guarantee, RoHS/REACH proven, energy reduction by 20% (thermal imaging validated)
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Result: Zero leakage, zero corrosion after 12 months; praised by utility authority
7. Factory Comparison: Grouper Tile vs. Global Top Brands
Brand / Product |
Warranty |
Standard Adhesion |
Color Range |
Certification |
RoHS/REACH |
Notable Clients |
Stone Coated Metal Roof Tile-Grouper Tile |
30 yrs Mat./5 yrs Color |
> 2.0N/mm (ISO 4624) |
14 Standard, Customizable |
ISO 9001, UL790, ASTM E108 |
YES |
Sinopec, ArcelorMittal, Hilton Resorts
|
DECRA Shingle XD (USA) |
20 yrs Mat. |
~1.7N/mm |
8 |
UL, ASTM |
NO |
Costco, US Housing |
Metrotile (EU) |
15–20 yrs |
1.5N/mm |
10 |
CE, EN |
YES |
SNCF, EU Homes |
BRAAS Monier (Asia/EU) |
15 yrs |
1.2N/mm |
6 |
CE |
NO |
Asian Realty |
8. Customization & Engineering Services
- Tiling Profile: Euro, Roman, Classic, or bespoke tile shapes
- Color Matching: Custom pigments; ISO 105-A02 grade colorfastness
- Metal Thickness: From 0.40 to 0.55mm (±0.01mm) as per structural load design
- Surface Texture: Basalt, marble, pearlized, or matte
- Edge Detailing: Precision cut for overlap tightness; CNC-shaped flashings
- Ancillary Fitments: Matching ridge, valley, eaves, and snow stoppers included
- Delivery Cycle: 21-30 days (standard), rush 14 days possible
Consult our engineers: Design and technical drawings are provided to ensure your
Stone Coated Metal Roof Tile-Grouper Tile solution is both aesthetically and functionally optimal.
Request Custom Quotation
9. Quality Assurance, Certification & Delivery
- All batches 100% inspected (thickness, color, adhesion, corrosion) per ISO 9001:2015
- Certified Class A for fire (UL790, ASTM E108); color stability ISO 105-A02 (ΔE<1.5/10yr)
- Supply chain REACH/RoHS/EN 15804 compliant (documented on delivery)
Delivery Time: Standard: 3-4 weeks; Express: 7-14 days for select SKUs
Warranty: 30 years product, 5 years color (written guarantee)
Support: Dedicated project management, onsite tech advice, 24h response.
10. Stone Coated Metal Roof Tile-Grouper Tile — Professional FAQ
Q1: What is the core material used in Stone Coated Metal Roof Tile-Grouper Tile?
The substrate is high-strength G550 grade galvanized steel (EN 10346), coated with aluminum-zinc for extended corrosion resistance surpassing 1,500 hours salt spray (ISO 9227).
Q2: What is the standard product thickness and why does it matter?
Standard thickness is 0.40–0.53 mm (±0.01 mm). This ensures structural integrity while minimizing roof load, providing a secure installation even on lightweight or retrofitted trusses.
Q3: How is color longevity achieved and tested?
Color is locked by natural basalt granules bonded via acrylic resin, tested for color fastness under ISO 105-A02 (ΔE<1.5 for 10yrs exposure).
Q4: What installation standards are followed?
Installation follows ANSI/SPRI/FM 4435/ES-1, with recommended overlaps and fastener spacings to ASTM D3161/D7158 for wind and uplift resistance.
Q5: What fire rating does this tile achieve?
All Stone Coated Metal Roof Tile-Grouper Tile products are tested and certified to Class A (UL790/ASTM E108) for fire resistance, meaning they withstand severe external fire exposure.
Q6: Are custom colors or profiles available?
Yes, both color and profile customization are available, subject to minimum order quantities. Performance parameters remain strictly in line with original specifications.
Q7: What are the key advantages compared to clay or asphalt tiles?
Up to 70% lighter, lifetime non-fade, superior hail/wind/fire resistance, eco-friendly (fully recyclable metal), and rapid installation — typically reducing total project timelines by 30%.
11. Why Choose Stone Coated Metal Roof Tile-Grouper Tile?
- Adopted by world-class enterprises: Sinopec, BHP, major public utility companies.
- Meets or exceeds international standards: ISO, ASTM, UL, REACH/RoHS.
- Backed by 30-year material, 5-year color warranty, and documented project support.
- Fully traceable, transparent QC and batch documentation.
- Proven in critical infrastructure and exposed tropical installations.
12. References & Further Reading