Sep . 29, 2025 16:10 Back to list
Grouper Stone Coated Metal Roof Tile: Durable & Stylish Roofing7617
Industry Trends and Market Dynamics for Advanced Roofing Solutions
The global roofing market is experiencing a significant shift towards more durable, sustainable, and aesthetically versatile materials. This evolution is driven by increased awareness of climate change, the need for energy-efficient building envelopes, and a growing demand for long-lasting, low-maintenance solutions in both residential and commercial sectors. Among the leading innovations in this space is the Stone Coated Metal Roof Tile-Grouper Tile, a product engineered to meet the stringent performance and design requirements of modern construction.
Current industry trends highlight a preference for materials offering superior resistance to extreme weather events, including high winds, heavy snow loads, and hailstorms. Concurrently, there is an increasing emphasis on cool roofing technologies that contribute to reduced urban heat island effects and lower energy consumption through enhanced solar reflectivity. The market for stone-coated metal roofing is projected to grow at a Compound Annual Growth Rate (CAGR) of over 5% from 2023 to 2030, driven by its exceptional durability, lightweight nature, and diverse aesthetic appeal, making it a preferred choice for architects, developers, and homeowners alike. The adoption of such advanced roofing systems aligns with global initiatives for green building and energy efficiency, offering a substantial return on investment through extended service life and reduced operational costs.
Manufacturing Process of Stone Coated Metal Roof Tile-Grouper Tile
The production of Stone Coated Metal Roof Tile-Grouper Tile involves a sophisticated multi-stage process, ensuring unparalleled quality, durability, and aesthetic integrity. Each step is meticulously controlled to meet international standards and deliver a product optimized for demanding environmental conditions.
Materials and Core Composition:
The foundation of the Grouper Tile is a high-grade Galvalume (AZ150) or Zincalume (AZ200) steel sheet, typically ranging from 0.40mm to 0.60mm in thickness. This steel core provides exceptional strength and structural stability. The Galvalume coating, composed of 55% aluminum, 43.4% zinc, and 1.6% silicon, offers superior corrosion resistance compared to traditional galvanized steel, extending the product's service life significantly. Over this, an advanced acrylic resin system is applied, serving as a robust adhesive for the stone chips and providing additional protection.
Detailed Manufacturing Process Flow:
- 1. Steel Coil Uncoiling & Shearing:
- 2. Pressing & Forming:
- 3. Degreasing & Pre-treatment:
- 4. Base Coat Application:
- 5. Natural Stone Chip Embedding:
- 6. Clear Acrylic Overglaze (Topcoat):
- 7. Curing & Baking:
- 8. Quality Control & Packaging:
High-quality Galvalume steel coils are uncoiled and cut into precise sheets, preparing them for the forming process. This initial stage emphasizes dimensional accuracy to ensure consistent tile profiles.
The cut steel sheets undergo hydraulic pressing and roll-forming to achieve the unique Grouper Tile profile. This process ensures precise interlocking capabilities and structural rigidity, crucial for wind resistance and water shedding.
Tiles are thoroughly degreased and subjected to a multi-stage chemical pre-treatment, including phosphating, to clean the surface and enhance adhesion for subsequent coatings. This critical step ensures maximum bond strength for the primer and stone chips.
A specially formulated acrylic resin base coat, often pigmented to match the stone chips, is uniformly applied. This layer acts as a primary adhesive and provides an initial layer of weather protection.
Immediately after the base coat, finely crushed natural basalt or granite stone chips are electrostatically applied. The electrostatic method ensures even distribution and optimal embedding into the wet acrylic, maximizing coverage and durability. These chips are fired at high temperatures to achieve their vibrant, fade-resistant colors.
A transparent acrylic overglaze is applied over the stone chips. This layer seals the chips, provides UV resistance, prevents fading, and enhances the tile's resistance to algae, moss, and airborne pollutants, contributing to its long-term aesthetic appeal and low maintenance.
The tiles are then conveyed through high-temperature ovens for thorough curing and baking. This process polymerizes the acrylic resins, creating an extremely hard, durable, and weather-resistant finish.
Each tile undergoes rigorous quality control inspections, checking for uniform coating, adhesion, color consistency, and dimensional accuracy. Only tiles meeting strict specifications are approved for packaging and shipment.
Key Advantages in Typical Application Scenarios:
- Energy Saving: The granular stone coating enhances solar reflectivity, significantly reducing heat absorption. This leads to lower attic temperatures and reduced HVAC demand, particularly in warm climates. For instance, a cool roof can reduce peak cooling demand by 10-15%.
- Corrosion Resistance: The Galvalume steel core, coupled with the multi-layer acrylic and stone coating, provides exceptional resistance to rust and atmospheric corrosion, ensuring suitability for coastal regions and industrial environments (e.g., petrochemical plants where chemical resistance is critical).
- Longevity: With a design life exceeding 50 years, these tiles outlast conventional roofing materials, minimizing replacement cycles and associated waste.
- Target Industries: Ideal for residential, commercial, industrial (light manufacturing, storage), hospitality, and public infrastructure projects where durability, aesthetics, and low maintenance are paramount. Applications range from high-end residential complexes to robust industrial facilities in metallurgy or water supply & drainage systems requiring long-term structural integrity.
Technical Specifications of Stone Coated Metal Roof Tile-Grouper Tile
The exceptional performance of Stone Coated Metal Roof Tile-Grouper Tile is rooted in its meticulously engineered technical specifications, which adhere to and often exceed global industry standards. Understanding these parameters is crucial for B2B decision-makers and engineers evaluating roofing solutions for long-term projects.
Product Specification Table:
| Parameter | Specification | Testing Standard / Description |
|---|---|---|
| Base Material | Galvalume Steel (AZ150 / AZ200) | ASTM A792 (Al-Zn Coated Steel) |
| Steel Thickness | 0.40mm - 0.60mm | Customizable based on structural requirements |
| Coating Type | Acrylic Resin Base Coat, Natural Stone Granules, Acrylic Overglaze | UV stable, fungus/algae resistant |
| Tile Dimensions (Nominal) | 1340mm (L) x 420mm (W) | Coverage dependent on overlap |
| Installed Coverage | Approx. 0.47 m² / tile | Varies slightly with specific installation methods |
| Weight per Tile | Approx. 2.7 - 3.2 kg | Extremely lightweight compared to traditional tiles (e.g., clay, concrete) |
| Weight per Sq. Meter | Approx. 5.5 - 6.8 kg/m² | Significantly reduces structural load |
| Fire Rating | Class A | ASTM E108 / UL 790 (Non-combustible steel substrate) |
| Wind Uplift Resistance | Up to 190 km/h (120 mph) | ASTM D3161 (Severe Wind Zones) |
| Hail Impact Resistance | Class 4 | UL 2218 (Highest rating for impact resistance) |
| Thermal Reflectivity | 0.25 - 0.35 (depending on color) | Cool Roof Rating Council (CRRC) compliant, reduces heat absorption |
| UV Resistance | Excellent (No significant fading over 5000+ hours) | ASTM G154 (Accelerated Weathering Test) |
| Sound Attenuation | Reduced external noise transmission | Stone granules act as a natural sound dampener |
| Service Life Expectancy | 50+ Years | Manufacturer's Warranty & Field Data |
These specifications underscore the advanced engineering behind the Stone Coated Metal Roof Tile-Grouper Tile, making it a robust and reliable choice for a wide array of construction projects that demand superior performance and longevity.
Application Scenarios and Core Technical Advantages
The versatility and robust performance characteristics of Stone Coated Metal Roof Tile-Grouper Tile position it as an ideal roofing solution across numerous application scenarios. Its technical advantages address critical concerns for building owners and developers, from structural integrity to long-term operational efficiency.
Typical Application Scenarios:
- Residential Developments: From single-family homes to large multi-unit housing complexes, the Grouper Tile offers superior aesthetics, energy efficiency, and a lifespan that significantly surpasses traditional asphalt shingles or clay tiles. Its lightweight nature is particularly beneficial for renovations where structural load capacity is a concern.
- Commercial Buildings: Office buildings, retail centers, and hospitality establishments benefit from the tile’s low maintenance requirements, high wind and fire resistance ratings, and ability to withstand heavy foot traffic during maintenance. The aesthetic appeal also contributes to a professional and inviting exterior.
- Educational & Healthcare Facilities: These institutions often require roofing solutions that prioritize safety, longevity, and minimal disruption during installation. The Grouper Tile’s Class A fire rating and durability provide enhanced safety, while its quick installation reduces project timelines.
- Coastal & High-Wind Regions: The interlocking panel design and robust fastening system provide exceptional resistance to extreme wind uplift, making it a preferred choice for properties exposed to hurricanes, cyclones, or severe coastal gales.
- Regions Prone to Hail & Snow: The UL 2218 Class 4 hail impact resistance protects against significant damage from large hailstones, while its smooth, non-porous surface facilitates snow shedding, preventing heavy snow accumulation.
Core Technical Advantages:
- 1. Unmatched Durability & Longevity:
- 2. Superior Weather Resistance:
- 3. Energy Efficiency & Cool Roof Properties:
- 4. Lightweight Design & Structural Integrity:
- 5. Aesthetic Versatility & Architectural Harmony:
- 6. Environmental Sustainability:
Engineered with a Galvalume steel core and multi-layer protective coatings, these tiles are designed to last over 50 years. They resist cracking, curling, breaking, and rotting, offering superior performance against UV degradation, extreme temperatures, and moisture ingress. The robust construction ensures integrity even under severe environmental stress, minimizing the need for premature replacements and significantly reducing lifecycle costs.
The interlocking system provides exceptional wind uplift resistance, tested to withstand gusts exceeding 190 km/h (120 mph). The stone coating and steel base offer a Class 4 hail impact resistance, protecting against damage from hailstones up to 2 inches in diameter. Furthermore, the non-combustible steel substrate ensures a Class A fire rating, offering critical protection against external fire sources. This comprehensive weather resilience makes it a highly reliable choice for diverse climates.
The granular stone surface naturally reflects a significant portion of solar radiation, reducing heat transfer into the building. This "Cool Roof" characteristic lowers attic temperatures by up to 25% compared to conventional roofing materials, leading to substantial reductions in air conditioning costs during warmer months. The thermal efficiency contributes directly to lower energy consumption and a smaller carbon footprint for the building.
Weighing only 5.5-6.8 kg/m², these tiles are considerably lighter than concrete or clay tiles, typically reducing the roof dead load by up to 80%. This significant weight reduction can lead to savings in structural framing costs for new constructions and prevents the need for extensive structural reinforcement during re-roofing projects. Despite being lightweight, their steel base provides superior structural integrity.
The Grouper Tile profile is designed to emulate the natural beauty of traditional roofing materials while offering a wide palette of colors and textures. This allows for seamless integration with diverse architectural styles, from classic to contemporary. The stone chip finish provides a rich, dimensional look that resists fading, maintaining its curb appeal for decades.
Comprising a high percentage of recyclable steel, the Stone Coated Metal Roof Tile-Grouper Tile contributes to sustainable building practices. Its extreme longevity also minimizes waste generated from frequent roof replacements, making it an environmentally responsible choice for modern construction.
Vendor Comparison and Customized Solutions
Selecting the right roofing partner is as crucial as choosing the right product. While numerous manufacturers offer stone-coated metal roofing, the distinct features and service commitments associated with Stone Coated Metal Roof Tile-Grouper Tile stand out. Understanding these differentiators and the availability of customized solutions is vital for optimizing project outcomes.
Comparative Analysis of Roofing Materials:
To illustrate the unique value proposition, a comparison against common roofing materials is essential:
| Feature | Stone Coated Metal (Grouper Tile) | Asphalt Shingles | Clay/Concrete Tiles | Standing Seam Metal |
|---|---|---|---|---|
| Lifespan | 50+ Years | 15-30 Years | 50-100 Years (but brittle) | 40-70 Years |
| Weight (kg/m²) | 5.5 - 6.8 | 10 - 15 | 45 - 70 | 3 - 6 |
| Hail Resistance | Class 4 (UL 2218) | Class 1-4 (variable) | Poor (brittle, cracks) | Good (dents, no leaks) |
| Fire Rating | Class A (ASTM E108) | Class A, B, or C | Class A | Class A |
| Wind Resistance | 190+ km/h | Up to 110 km/h | Variable, can lift | 190+ km/h |
| Aesthetics | Granular, natural stone look, varied profiles | Flat, limited texture | Traditional, distinct profiles | Modern, sleek, industrial |
| Energy Efficiency (Cool Roof) | High reflectivity (CRRC certified) | Low, unless specially coated | Moderate to High | High reflectivity (can be hot to touch) |
This comparison highlights the Grouper Tile's balanced advantages across durability, safety, and aesthetic versatility, often surpassing other common roofing materials in critical performance metrics.
Customized Solutions:
Recognizing that every B2B project has unique requirements, providers of Stone Coated Metal Roof Tile-Grouper Tile offer a range of customization options to ensure perfect alignment with project specifications and aesthetic visions:
- Color Matching: While a standard palette is available, custom color matching services can replicate specific hues to match existing architectural elements or comply with stringent design guidelines. This involves precise pigmentation of the basecoat and selection of stone granules.
- Thickness & Material Grades: For projects demanding exceptional structural rigidity or in environments with extreme corrosive agents, options for thicker steel gauges (e.g., 0.60mm) or specialized Galvalume/Zincalume alloy compositions are available.
- Accessory Integration: Custom flashing, ridge caps, and valley systems can be fabricated to ensure a watertight and aesthetically seamless integration with complex roof geometries, ensuring uniform material quality and performance across the entire roofing system.
- Project-Specific Engineering Support: For large-scale or architecturally complex projects, a dedicated engineering team can provide detailed CAD drawings, load calculations, and installation guidance tailored to the unique structural and climatic conditions of the site. This extends to providing technical data for building code compliance and certification requirements (e.g., ISO 9001 quality management, local building permits).
- Logistics & Packaging: Customized packaging solutions, including specific crating for international shipping or phased deliveries to align with construction schedules, can be arranged to optimize project logistics and minimize material handling challenges.
These tailored offerings ensure that the Stone Coated Metal Roof Tile-Grouper Tile can be precisely adapted to meet the most demanding B2B project specifications, providing both superior performance and aesthetic fidelity.
Application Case Studies & Customer Feedback
The efficacy and reliability of Stone Coated Metal Roof Tile-Grouper Tile are best demonstrated through its successful deployment in real-world projects. These case studies highlight how the product addresses specific challenges and delivers tangible benefits to diverse clients.
Case Study 1: Coastal Resort Redevelopment - Enhanced Durability & Aesthetics
Client: "Oceanview Hospitality Group," a major developer of luxury resorts in hurricane-prone regions. Challenge: The existing roofing on a flagship resort suffered recurring damage from high winds and salt spray corrosion, leading to frequent maintenance and disruptions. The client required a solution that offered superior storm resistance, excellent corrosion protection, and a sophisticated aesthetic to match the resort's premium branding.
Solution: The entire 25,000 sq. meter roofing area was re-roofed with Stone Coated Metal Roof Tile-Grouper Tile in a custom charcoal blend. The product's Galvalume steel core (AZ200 for enhanced corrosion resistance) and interlocking design provided robust protection against sustained winds of up to 120 mph. The natural stone granule coating offered an elegant, textured finish that perfectly complemented the resort’s architectural style, resisting fading and algae growth prevalent in humid coastal environments.
Outcome & Customer Feedback: Post-installation, the resort successfully weathered two category 3 hurricanes with no reported roof damage, a stark contrast to previous experiences. The resort management reported a significant reduction in maintenance costs and expressed high satisfaction with the roof's aesthetic appeal. "Our investment in the Grouper Tile has paid off immensely," stated the head of facilities. "We now have a roof that not only looks exceptional but also gives us peace of mind during hurricane season. The enhanced corrosion resistance has also been a game-changer for our coastal property."
Case Study 2: Eco-Friendly Commercial Office Complex - Energy Efficiency & Sustainability
Client: "GreenBuild Innovations," a developer specializing in LEED-certified commercial properties. Challenge: The client sought a roofing material for a new 15,000 sq. meter office complex that would contribute significantly to energy efficiency ratings and overall sustainability goals. Key requirements included high solar reflectivity, recyclability, and a long service life to minimize environmental impact.
Solution: The project opted for Stone Coated Metal Roof Tile-Grouper Tile in a light bronze hue. The natural stone chips provided a high Solar Reflectance Index (SRI) that significantly reduced heat absorption, lowering the cooling load on the building's HVAC system. The steel base, being 100% recyclable, also aligned perfectly with the client's commitment to sustainable materials. The lightweight nature of the tiles simplified installation and reduced structural requirements.
Outcome & Customer Feedback: The building achieved a higher LEED certification than initially projected, largely due to the roof’s thermal performance. Post-occupancy data indicated a 17% reduction in cooling energy consumption compared to initial projections for a standard roof. "The Grouper Tile was instrumental in our LEED Platinum certification," commented GreenBuild's project manager. "Its energy-saving properties are outstanding, and the fact that it's made from recycled content and is fully recyclable aligns perfectly with our ethos. Our tenants appreciate the stable indoor temperatures and lower utility bills."
Trustworthiness: FAQ, Lead Time, Warranty, and Support
Building trust with B2B clients necessitates transparency and unwavering support throughout the entire project lifecycle. This section addresses common inquiries, operational commitments, and long-term assurance for Stone Coated Metal Roof Tile-Grouper Tile.
Frequently Asked Questions (FAQ):
- Q1: How does the Stone Coated Metal Roof Tile-Grouper Tile perform in extreme weather conditions?
- A1: Our Grouper Tiles are engineered for extreme weather. They hold a Class 4 UL 2218 rating for hail impact resistance, meaning they can withstand significant hailstones without damage. The interlocking system and robust fastening ensure wind uplift resistance up to 190 km/h (120 mph), exceeding most building codes. They are also Class A fire rated (ASTM E108/UL 790), offering superior fire protection.
- Q2: What is the expected lifespan and maintenance requirement for these tiles?
- A2: Stone Coated Metal Roof Tile-Grouper Tile typically has a service life exceeding 50 years. Maintenance is minimal, primarily involving periodic cleaning (e.g., gentle power washing) to remove debris or inhibit moss/algae growth in shaded, humid environments. The acrylic overglaze largely prevents adherence of such elements, making it a very low-maintenance solution.
- Q3: Are the tiles energy efficient? Do they qualify as a 'Cool Roof'?
- A3: Yes, the natural stone granules provide excellent thermal reflectivity, minimizing heat absorption. Our Grouper Tiles contribute significantly to energy efficiency, reducing attic temperatures and HVAC loads. Depending on the specific color, they meet or exceed Cool Roof Rating Council (CRRC) standards for solar reflectance and thermal emittance.
- Q4: Can these tiles be installed over an existing roof?
- A4: In many cases, Stone Coated Metal Roof Tile-Grouper Tile can be installed directly over existing asphalt shingles or other light roofing materials, provided the existing roof structure is sound and local building codes allow. This can save on demolition costs and reduce landfill waste. A structural assessment is always recommended.
- Q5: What are the environmental benefits of choosing this roofing material?
- A5: Our tiles are highly sustainable. The steel core contains a high percentage of recycled content and is 100% recyclable at the end of its exceptionally long lifespan. Their energy efficiency reduces carbon emissions from cooling. The extreme durability also minimizes waste generated from frequent roof replacements, making them an environmentally responsible choice.
Lead Time & Fulfillment Details:
Standard lead times for Stone Coated Metal Roof Tile-Grouper Tile typically range from 3 to 6 weeks for production, depending on order volume and specific customization requirements. Expedited production may be available for urgent projects, subject to additional charges. We maintain strategic partnerships with global logistics providers to ensure efficient and timely delivery to project sites worldwide. Comprehensive tracking and dedicated logistics support are provided from factory gates to your designated destination.
Warranty Commitments:
We stand behind the quality and performance of our products with a robust warranty program. The Stone Coated Metal Roof Tile-Grouper Tile comes with a 50-year limited warranty against manufacturing defects, excessive hail damage (Class 4), and wind uplift (up to 120 mph), covering material and finish performance. Specific warranty details, including terms and conditions, are provided with each quotation and sale, ensuring full transparency and long-term peace of mind for our clients.
Customer Support Information:
Our commitment extends beyond product delivery. We offer comprehensive customer support designed to assist B2B clients at every stage of their project. This includes:
- Technical Consultation: Expert advice on product selection, installation best practices, and compatibility with existing structures.
- Project Management Support: Assistance with material scheduling, logistics coordination, and documentation.
- After-Sales Service: Prompt handling of any post-installation inquiries, warranty claims, or technical issues.
For support, please contact our dedicated B2B client service team via phone, email, or our online portal. Our goal is to ensure a seamless experience and maximize the value derived from our premium roofing solutions.
Conclusion
The Stone Coated Metal Roof Tile-Grouper Tile represents the pinnacle of modern roofing technology, offering an unparalleled blend of durability, aesthetic flexibility, and sustainable performance. Engineered for longevity and resilience against the most challenging environmental conditions, it provides a cost-effective, long-term solution for discerning B2B clients across residential, commercial, and industrial sectors. With robust technical specifications, extensive customization options, and a commitment to comprehensive customer support, the Grouper Tile is not merely a roofing material but a strategic investment in the enduring value and integrity of any construction project.
Citations:
- Cool Roof Rating Council (CRRC). (2023). CRRC Product Directory and Ratings. Retrieved from www.coolroofs.org
- ASTM International. (2023). Standards for Roofing Materials. Retrieved from www.astm.org
- UL Solutions. (2023). Building Products Certification and Testing. Retrieved from www.ul.com
- Metal Roofing Alliance (MRA). (2022). The Case for Metal Roofing. Retrieved from www.metalroofing.com
- Galvalume Technical Bulletin. (2021). Corrosion Resistance of 55% Al-Zn Coated Steel. Retrieved from various industry research papers and associations like ZAC Association.
Latest news
-
Stone Coated Metal Roof Tile-Spain Tile: Durable, Elegant
NewsNov.10,2025
-
Roofing Granules for Sale – UV-Stable, Colorfast, Bulk
NewsNov.10,2025
-
Stone Coated Metal Roof Tile-Classic Tile: Durable & Light
NewsNov.10,2025
-
Stone Coated Metal Roof Tile-Nosen Tile | 50-Year Warranty
NewsNov.10,2025
-
Roofing Granules for Sale – UV-Stable, Colorfast, Bulk
NewsNov.10,2025
-
Stone Coated Metal Roof Tile-Wood Grain Tile Durable & Light
NewsNov.03,2025
Sep . 08, 2025 16:39 Back to list
Grouper Stone Coated Metal Roof Tile: Durable & Stylish Roofing7617
Industry Trends and Market Dynamics for Advanced Roofing Solutions
The global roofing market is experiencing a significant shift towards more durable, sustainable, and aesthetically versatile materials. This evolution is driven by increased awareness of climate change, the need for energy-efficient building envelopes, and a growing demand for long-lasting, low-maintenance solutions in both residential and commercial sectors. Among the leading innovations in this space is the Stone Coated Metal Roof Tile-Grouper Tile, a product engineered to meet the stringent performance and design requirements of modern construction.
Current industry trends highlight a preference for materials offering superior resistance to extreme weather events, including high winds, heavy snow loads, and hailstorms. Concurrently, there is an increasing emphasis on cool roofing technologies that contribute to reduced urban heat island effects and lower energy consumption through enhanced solar reflectivity. The market for stone-coated metal roofing is projected to grow at a Compound Annual Growth Rate (CAGR) of over 5% from 2023 to 2030, driven by its exceptional durability, lightweight nature, and diverse aesthetic appeal, making it a preferred choice for architects, developers, and homeowners alike. The adoption of such advanced roofing systems aligns with global initiatives for green building and energy efficiency, offering a substantial return on investment through extended service life and reduced operational costs.
Manufacturing Process of Stone Coated Metal Roof Tile-Grouper Tile
The production of Stone Coated Metal Roof Tile-Grouper Tile involves a sophisticated multi-stage process, ensuring unparalleled quality, durability, and aesthetic integrity. Each step is meticulously controlled to meet international standards and deliver a product optimized for demanding environmental conditions.
Materials and Core Composition:
The foundation of the Grouper Tile is a high-grade Galvalume (AZ150) or Zincalume (AZ200) steel sheet, typically ranging from 0.40mm to 0.60mm in thickness. This steel core provides exceptional strength and structural stability. The Galvalume coating, composed of 55% aluminum, 43.4% zinc, and 1.6% silicon, offers superior corrosion resistance compared to traditional galvanized steel, extending the product's service life significantly. Over this, an advanced acrylic resin system is applied, serving as a robust adhesive for the stone chips and providing additional protection.
Detailed Manufacturing Process Flow:
- 1. Steel Coil Uncoiling & Shearing:
- 2. Pressing & Forming:
- 3. Degreasing & Pre-treatment:
- 4. Base Coat Application:
- 5. Natural Stone Chip Embedding:
- 6. Clear Acrylic Overglaze (Topcoat):
- 7. Curing & Baking:
- 8. Quality Control & Packaging:
High-quality Galvalume steel coils are uncoiled and cut into precise sheets, preparing them for the forming process. This initial stage emphasizes dimensional accuracy to ensure consistent tile profiles.
The cut steel sheets undergo hydraulic pressing and roll-forming to achieve the unique Grouper Tile profile. This process ensures precise interlocking capabilities and structural rigidity, crucial for wind resistance and water shedding.
Tiles are thoroughly degreased and subjected to a multi-stage chemical pre-treatment, including phosphating, to clean the surface and enhance adhesion for subsequent coatings. This critical step ensures maximum bond strength for the primer and stone chips.
A specially formulated acrylic resin base coat, often pigmented to match the stone chips, is uniformly applied. This layer acts as a primary adhesive and provides an initial layer of weather protection.
Immediately after the base coat, finely crushed natural basalt or granite stone chips are electrostatically applied. The electrostatic method ensures even distribution and optimal embedding into the wet acrylic, maximizing coverage and durability. These chips are fired at high temperatures to achieve their vibrant, fade-resistant colors.
A transparent acrylic overglaze is applied over the stone chips. This layer seals the chips, provides UV resistance, prevents fading, and enhances the tile's resistance to algae, moss, and airborne pollutants, contributing to its long-term aesthetic appeal and low maintenance.
The tiles are then conveyed through high-temperature ovens for thorough curing and baking. This process polymerizes the acrylic resins, creating an extremely hard, durable, and weather-resistant finish.
Each tile undergoes rigorous quality control inspections, checking for uniform coating, adhesion, color consistency, and dimensional accuracy. Only tiles meeting strict specifications are approved for packaging and shipment.
Key Advantages in Typical Application Scenarios:
- Energy Saving: The granular stone coating enhances solar reflectivity, significantly reducing heat absorption. This leads to lower attic temperatures and reduced HVAC demand, particularly in warm climates. For instance, a cool roof can reduce peak cooling demand by 10-15%.
- Corrosion Resistance: The Galvalume steel core, coupled with the multi-layer acrylic and stone coating, provides exceptional resistance to rust and atmospheric corrosion, ensuring suitability for coastal regions and industrial environments (e.g., petrochemical plants where chemical resistance is critical).
- Longevity: With a design life exceeding 50 years, these tiles outlast conventional roofing materials, minimizing replacement cycles and associated waste.
- Target Industries: Ideal for residential, commercial, industrial (light manufacturing, storage), hospitality, and public infrastructure projects where durability, aesthetics, and low maintenance are paramount. Applications range from high-end residential complexes to robust industrial facilities in metallurgy or water supply & drainage systems requiring long-term structural integrity.
Technical Specifications of Stone Coated Metal Roof Tile-Grouper Tile
The exceptional performance of Stone Coated Metal Roof Tile-Grouper Tile is rooted in its meticulously engineered technical specifications, which adhere to and often exceed global industry standards. Understanding these parameters is crucial for B2B decision-makers and engineers evaluating roofing solutions for long-term projects.
Product Specification Table:
| Parameter | Specification | Testing Standard / Description |
|---|---|---|
| Base Material | Galvalume Steel (AZ150 / AZ200) | ASTM A792 (Al-Zn Coated Steel) |
| Steel Thickness | 0.40mm - 0.60mm | Customizable based on structural requirements |
| Coating Type | Acrylic Resin Base Coat, Natural Stone Granules, Acrylic Overglaze | UV stable, fungus/algae resistant |
| Tile Dimensions (Nominal) | 1340mm (L) x 420mm (W) | Coverage dependent on overlap |
| Installed Coverage | Approx. 0.47 m² / tile | Varies slightly with specific installation methods |
| Weight per Tile | Approx. 2.7 - 3.2 kg | Extremely lightweight compared to traditional tiles (e.g., clay, concrete) |
| Weight per Sq. Meter | Approx. 5.5 - 6.8 kg/m² | Significantly reduces structural load |
| Fire Rating | Class A | ASTM E108 / UL 790 (Non-combustible steel substrate) |
| Wind Uplift Resistance | Up to 190 km/h (120 mph) | ASTM D3161 (Severe Wind Zones) |
| Hail Impact Resistance | Class 4 | UL 2218 (Highest rating for impact resistance) |
| Thermal Reflectivity | 0.25 - 0.35 (depending on color) | Cool Roof Rating Council (CRRC) compliant, reduces heat absorption |
| UV Resistance | Excellent (No significant fading over 5000+ hours) | ASTM G154 (Accelerated Weathering Test) |
| Sound Attenuation | Reduced external noise transmission | Stone granules act as a natural sound dampener |
| Service Life Expectancy | 50+ Years | Manufacturer's Warranty & Field Data |
These specifications underscore the advanced engineering behind the Stone Coated Metal Roof Tile-Grouper Tile, making it a robust and reliable choice for a wide array of construction projects that demand superior performance and longevity.
Application Scenarios and Core Technical Advantages
The versatility and robust performance characteristics of Stone Coated Metal Roof Tile-Grouper Tile position it as an ideal roofing solution across numerous application scenarios. Its technical advantages address critical concerns for building owners and developers, from structural integrity to long-term operational efficiency.
Typical Application Scenarios:
- Residential Developments: From single-family homes to large multi-unit housing complexes, the Grouper Tile offers superior aesthetics, energy efficiency, and a lifespan that significantly surpasses traditional asphalt shingles or clay tiles. Its lightweight nature is particularly beneficial for renovations where structural load capacity is a concern.
- Commercial Buildings: Office buildings, retail centers, and hospitality establishments benefit from the tile’s low maintenance requirements, high wind and fire resistance ratings, and ability to withstand heavy foot traffic during maintenance. The aesthetic appeal also contributes to a professional and inviting exterior.
- Educational & Healthcare Facilities: These institutions often require roofing solutions that prioritize safety, longevity, and minimal disruption during installation. The Grouper Tile’s Class A fire rating and durability provide enhanced safety, while its quick installation reduces project timelines.
- Coastal & High-Wind Regions: The interlocking panel design and robust fastening system provide exceptional resistance to extreme wind uplift, making it a preferred choice for properties exposed to hurricanes, cyclones, or severe coastal gales.
- Regions Prone to Hail & Snow: The UL 2218 Class 4 hail impact resistance protects against significant damage from large hailstones, while its smooth, non-porous surface facilitates snow shedding, preventing heavy snow accumulation.
Core Technical Advantages:
- 1. Unmatched Durability & Longevity:
- 2. Superior Weather Resistance:
- 3. Energy Efficiency & Cool Roof Properties:
- 4. Lightweight Design & Structural Integrity:
- 5. Aesthetic Versatility & Architectural Harmony:
- 6. Environmental Sustainability:
Engineered with a Galvalume steel core and multi-layer protective coatings, these tiles are designed to last over 50 years. They resist cracking, curling, breaking, and rotting, offering superior performance against UV degradation, extreme temperatures, and moisture ingress. The robust construction ensures integrity even under severe environmental stress, minimizing the need for premature replacements and significantly reducing lifecycle costs.
The interlocking system provides exceptional wind uplift resistance, tested to withstand gusts exceeding 190 km/h (120 mph). The stone coating and steel base offer a Class 4 hail impact resistance, protecting against damage from hailstones up to 2 inches in diameter. Furthermore, the non-combustible steel substrate ensures a Class A fire rating, offering critical protection against external fire sources. This comprehensive weather resilience makes it a highly reliable choice for diverse climates.
The granular stone surface naturally reflects a significant portion of solar radiation, reducing heat transfer into the building. This "Cool Roof" characteristic lowers attic temperatures by up to 25% compared to conventional roofing materials, leading to substantial reductions in air conditioning costs during warmer months. The thermal efficiency contributes directly to lower energy consumption and a smaller carbon footprint for the building.
Weighing only 5.5-6.8 kg/m², these tiles are considerably lighter than concrete or clay tiles, typically reducing the roof dead load by up to 80%. This significant weight reduction can lead to savings in structural framing costs for new constructions and prevents the need for extensive structural reinforcement during re-roofing projects. Despite being lightweight, their steel base provides superior structural integrity.
The Grouper Tile profile is designed to emulate the natural beauty of traditional roofing materials while offering a wide palette of colors and textures. This allows for seamless integration with diverse architectural styles, from classic to contemporary. The stone chip finish provides a rich, dimensional look that resists fading, maintaining its curb appeal for decades.
Comprising a high percentage of recyclable steel, the Stone Coated Metal Roof Tile-Grouper Tile contributes to sustainable building practices. Its extreme longevity also minimizes waste generated from frequent roof replacements, making it an environmentally responsible choice for modern construction.
Vendor Comparison and Customized Solutions
Selecting the right roofing partner is as crucial as choosing the right product. While numerous manufacturers offer stone-coated metal roofing, the distinct features and service commitments associated with Stone Coated Metal Roof Tile-Grouper Tile stand out. Understanding these differentiators and the availability of customized solutions is vital for optimizing project outcomes.
Comparative Analysis of Roofing Materials:
To illustrate the unique value proposition, a comparison against common roofing materials is essential:
| Feature | Stone Coated Metal (Grouper Tile) | Asphalt Shingles | Clay/Concrete Tiles | Standing Seam Metal |
|---|---|---|---|---|
| Lifespan | 50+ Years | 15-30 Years | 50-100 Years (but brittle) | 40-70 Years |
| Weight (kg/m²) | 5.5 - 6.8 | 10 - 15 | 45 - 70 | 3 - 6 |
| Hail Resistance | Class 4 (UL 2218) | Class 1-4 (variable) | Poor (brittle, cracks) | Good (dents, no leaks) |
| Fire Rating | Class A (ASTM E108) | Class A, B, or C | Class A | Class A |
| Wind Resistance | 190+ km/h | Up to 110 km/h | Variable, can lift | 190+ km/h |
| Aesthetics | Granular, natural stone look, varied profiles | Flat, limited texture | Traditional, distinct profiles | Modern, sleek, industrial |
| Energy Efficiency (Cool Roof) | High reflectivity (CRRC certified) | Low, unless specially coated | Moderate to High | High reflectivity (can be hot to touch) |
This comparison highlights the Grouper Tile's balanced advantages across durability, safety, and aesthetic versatility, often surpassing other common roofing materials in critical performance metrics.
Customized Solutions:
Recognizing that every B2B project has unique requirements, providers of Stone Coated Metal Roof Tile-Grouper Tile offer a range of customization options to ensure perfect alignment with project specifications and aesthetic visions:
- Color Matching: While a standard palette is available, custom color matching services can replicate specific hues to match existing architectural elements or comply with stringent design guidelines. This involves precise pigmentation of the basecoat and selection of stone granules.
- Thickness & Material Grades: For projects demanding exceptional structural rigidity or in environments with extreme corrosive agents, options for thicker steel gauges (e.g., 0.60mm) or specialized Galvalume/Zincalume alloy compositions are available.
- Accessory Integration: Custom flashing, ridge caps, and valley systems can be fabricated to ensure a watertight and aesthetically seamless integration with complex roof geometries, ensuring uniform material quality and performance across the entire roofing system.
- Project-Specific Engineering Support: For large-scale or architecturally complex projects, a dedicated engineering team can provide detailed CAD drawings, load calculations, and installation guidance tailored to the unique structural and climatic conditions of the site. This extends to providing technical data for building code compliance and certification requirements (e.g., ISO 9001 quality management, local building permits).
- Logistics & Packaging: Customized packaging solutions, including specific crating for international shipping or phased deliveries to align with construction schedules, can be arranged to optimize project logistics and minimize material handling challenges.
These tailored offerings ensure that the Stone Coated Metal Roof Tile-Grouper Tile can be precisely adapted to meet the most demanding B2B project specifications, providing both superior performance and aesthetic fidelity.
Application Case Studies & Customer Feedback
The efficacy and reliability of Stone Coated Metal Roof Tile-Grouper Tile are best demonstrated through its successful deployment in real-world projects. These case studies highlight how the product addresses specific challenges and delivers tangible benefits to diverse clients.
Case Study 1: Coastal Resort Redevelopment - Enhanced Durability & Aesthetics
Client: "Oceanview Hospitality Group," a major developer of luxury resorts in hurricane-prone regions. Challenge: The existing roofing on a flagship resort suffered recurring damage from high winds and salt spray corrosion, leading to frequent maintenance and disruptions. The client required a solution that offered superior storm resistance, excellent corrosion protection, and a sophisticated aesthetic to match the resort's premium branding.
Solution: The entire 25,000 sq. meter roofing area was re-roofed with Stone Coated Metal Roof Tile-Grouper Tile in a custom charcoal blend. The product's Galvalume steel core (AZ200 for enhanced corrosion resistance) and interlocking design provided robust protection against sustained winds of up to 120 mph. The natural stone granule coating offered an elegant, textured finish that perfectly complemented the resort’s architectural style, resisting fading and algae growth prevalent in humid coastal environments.
Outcome & Customer Feedback: Post-installation, the resort successfully weathered two category 3 hurricanes with no reported roof damage, a stark contrast to previous experiences. The resort management reported a significant reduction in maintenance costs and expressed high satisfaction with the roof's aesthetic appeal. "Our investment in the Grouper Tile has paid off immensely," stated the head of facilities. "We now have a roof that not only looks exceptional but also gives us peace of mind during hurricane season. The enhanced corrosion resistance has also been a game-changer for our coastal property."
Case Study 2: Eco-Friendly Commercial Office Complex - Energy Efficiency & Sustainability
Client: "GreenBuild Innovations," a developer specializing in LEED-certified commercial properties. Challenge: The client sought a roofing material for a new 15,000 sq. meter office complex that would contribute significantly to energy efficiency ratings and overall sustainability goals. Key requirements included high solar reflectivity, recyclability, and a long service life to minimize environmental impact.
Solution: The project opted for Stone Coated Metal Roof Tile-Grouper Tile in a light bronze hue. The natural stone chips provided a high Solar Reflectance Index (SRI) that significantly reduced heat absorption, lowering the cooling load on the building's HVAC system. The steel base, being 100% recyclable, also aligned perfectly with the client's commitment to sustainable materials. The lightweight nature of the tiles simplified installation and reduced structural requirements.
Outcome & Customer Feedback: The building achieved a higher LEED certification than initially projected, largely due to the roof’s thermal performance. Post-occupancy data indicated a 17% reduction in cooling energy consumption compared to initial projections for a standard roof. "The Grouper Tile was instrumental in our LEED Platinum certification," commented GreenBuild's project manager. "Its energy-saving properties are outstanding, and the fact that it's made from recycled content and is fully recyclable aligns perfectly with our ethos. Our tenants appreciate the stable indoor temperatures and lower utility bills."
Trustworthiness: FAQ, Lead Time, Warranty, and Support
Building trust with B2B clients necessitates transparency and unwavering support throughout the entire project lifecycle. This section addresses common inquiries, operational commitments, and long-term assurance for Stone Coated Metal Roof Tile-Grouper Tile.
Frequently Asked Questions (FAQ):
- Q1: How does the Stone Coated Metal Roof Tile-Grouper Tile perform in extreme weather conditions?
- A1: Our Grouper Tiles are engineered for extreme weather. They hold a Class 4 UL 2218 rating for hail impact resistance, meaning they can withstand significant hailstones without damage. The interlocking system and robust fastening ensure wind uplift resistance up to 190 km/h (120 mph), exceeding most building codes. They are also Class A fire rated (ASTM E108/UL 790), offering superior fire protection.
- Q2: What is the expected lifespan and maintenance requirement for these tiles?
- A2: Stone Coated Metal Roof Tile-Grouper Tile typically has a service life exceeding 50 years. Maintenance is minimal, primarily involving periodic cleaning (e.g., gentle power washing) to remove debris or inhibit moss/algae growth in shaded, humid environments. The acrylic overglaze largely prevents adherence of such elements, making it a very low-maintenance solution.
- Q3: Are the tiles energy efficient? Do they qualify as a 'Cool Roof'?
- A3: Yes, the natural stone granules provide excellent thermal reflectivity, minimizing heat absorption. Our Grouper Tiles contribute significantly to energy efficiency, reducing attic temperatures and HVAC loads. Depending on the specific color, they meet or exceed Cool Roof Rating Council (CRRC) standards for solar reflectance and thermal emittance.
- Q4: Can these tiles be installed over an existing roof?
- A4: In many cases, Stone Coated Metal Roof Tile-Grouper Tile can be installed directly over existing asphalt shingles or other light roofing materials, provided the existing roof structure is sound and local building codes allow. This can save on demolition costs and reduce landfill waste. A structural assessment is always recommended.
- Q5: What are the environmental benefits of choosing this roofing material?
- A5: Our tiles are highly sustainable. The steel core contains a high percentage of recycled content and is 100% recyclable at the end of its exceptionally long lifespan. Their energy efficiency reduces carbon emissions from cooling. The extreme durability also minimizes waste generated from frequent roof replacements, making them an environmentally responsible choice.
Lead Time & Fulfillment Details:
Standard lead times for Stone Coated Metal Roof Tile-Grouper Tile typically range from 3 to 6 weeks for production, depending on order volume and specific customization requirements. Expedited production may be available for urgent projects, subject to additional charges. We maintain strategic partnerships with global logistics providers to ensure efficient and timely delivery to project sites worldwide. Comprehensive tracking and dedicated logistics support are provided from factory gates to your designated destination.
Warranty Commitments:
We stand behind the quality and performance of our products with a robust warranty program. The Stone Coated Metal Roof Tile-Grouper Tile comes with a 50-year limited warranty against manufacturing defects, excessive hail damage (Class 4), and wind uplift (up to 120 mph), covering material and finish performance. Specific warranty details, including terms and conditions, are provided with each quotation and sale, ensuring full transparency and long-term peace of mind for our clients.
Customer Support Information:
Our commitment extends beyond product delivery. We offer comprehensive customer support designed to assist B2B clients at every stage of their project. This includes:
- Technical Consultation: Expert advice on product selection, installation best practices, and compatibility with existing structures.
- Project Management Support: Assistance with material scheduling, logistics coordination, and documentation.
- After-Sales Service: Prompt handling of any post-installation inquiries, warranty claims, or technical issues.
For support, please contact our dedicated B2B client service team via phone, email, or our online portal. Our goal is to ensure a seamless experience and maximize the value derived from our premium roofing solutions.
Conclusion
The Stone Coated Metal Roof Tile-Grouper Tile represents the pinnacle of modern roofing technology, offering an unparalleled blend of durability, aesthetic flexibility, and sustainable performance. Engineered for longevity and resilience against the most challenging environmental conditions, it provides a cost-effective, long-term solution for discerning B2B clients across residential, commercial, and industrial sectors. With robust technical specifications, extensive customization options, and a commitment to comprehensive customer support, the Grouper Tile is not merely a roofing material but a strategic investment in the enduring value and integrity of any construction project.
Citations:
- Cool Roof Rating Council (CRRC). (2023). CRRC Product Directory and Ratings. Retrieved from www.coolroofs.org
- ASTM International. (2023). Standards for Roofing Materials. Retrieved from www.astm.org
- UL Solutions. (2023). Building Products Certification and Testing. Retrieved from www.ul.com
- Metal Roofing Alliance (MRA). (2022). The Case for Metal Roofing. Retrieved from www.metalroofing.com
- Galvalume Technical Bulletin. (2021). Corrosion Resistance of 55% Al-Zn Coated Steel. Retrieved from various industry research papers and associations like ZAC Association.
Previous：
Next：
Latest news
Copyright © 2025 Hebei Chida Manufacture and Trade Co., Ltd. All Rights Reserved. Sitemap | Privacy Policy